Lots of Progress!

Since our last post in March, so much has happened! First of all, we now have underground power from a pole on our neighbor’s land to a transformer just inside the treeline near our NE porch. It hums… it is definitely on. We still need to get what’s called a “T-pole” — a temporary power box for the subs to power their equipment before the electrician actually installs the service panel. Right now we are using a generator, which has limited wattage. We also have a water line buried under the creek below the main house – as you can see from the video here, that process was something else. Among other tools, the contractor had to rent a pump powered by a diesel engine – which was used to get the creek flow past the place that concrete was being poured into the trench (with the water line in it) under the creek bed.

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Slow Progress

Ninja the kitty on duty

Sometimes, when you work mostly alone, you just need a supervisor. Here’s mine. His name is Ninja and he’s the feral cat who takes care of our workshop/shed. He’s a lovey-dovey and almost always wants hugs and rubs. Except when he wants to wrestle, which can involve claws and teeth, since you are just a bigger kitty like he is, right? (I’ve learned to wrestle with gloves on!) He supervises most anyone working in the yard, in addition to keeping our workshop clear of mice and birds. He’s a hunter, too. And, dogs… did I mention our two dogs? After an initial period of sorting out who was boss, he started thinking he was a dog. They rub noses, sniff the privates, run up to cars and inspect newcomers… as a group. I’ve taken to calling him our puppy-kitty.

Meanwhile, back at the house we are slowly building in the winter when it is cold and often wet and muddy:

  • Cross bracing continues. Every set must be custom manufactured, and sometime I must get very creative in order to get it installed, since they should have gone in before the roof was framed (but I didn’t realize it).
  • Scaffolding – can’t stack and plaster the outside walls without a safe, solid place to stand. I’ve owned this scaffolding for over 20 years, knowing I would use it one day and am thankful to have it.
  • Straw bales – the horse farms got me on this one. I had two suppliers last fall and thought I could put bales in a large haybarn we aren’t using… but then decided the mice would be a problem during the months of storage (they cut the strings with their teeth when they burro in to make nests). Recently I checked back with my two farmers – no straw for sale anywhere. There is straw available – in Ontario! I continue to search around here. If you pray, say a prayer that we can find some soon…

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YOU can help

Some 30 years ago Beth and I began dreaming about building our own home. First, it was out of rammed earth – but that was for the desert. Then it was underground – but water leaking in was a problem. Finally we began researching straw bales, and realized:

  • SB homes are quiet, beautiful and incredibly fireproof
  • They have a “natural core” – wood, straw and stone
  • They help the environment by sequestering carbon in the walls
  • Houses very similar to SB have been lived in for 1000+ years
  • They are ideal for energy conservation (super insulated) and can be taken completely off-grid using a combination of HW & PV solar

In fact, our goal for Chenoweth East is a home that will bless our descendants and others for 300+ years. Will you consider helping us build it? Here is what we offer:

  • The chance to help build a Natural Core home, even for an hour or two, which we believe will last for centuries
  • Free drinks and snacks, a shelter to sit and rest in the shade and the chance to learn new skills
  • Every helper gets a small gift to take home, plus a permanent record of their participation in a special book which will stay with the house

If you can come for an hour or a day, it doesn’t matter – your support is what counts. If you’re interested, click here for a way to contact us.

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Cross-bracing “fun”

First finished cross-brace
Finished cross-brace

Normal houses use plywood sheets at the corners to prevent the frame from racking in a high wind… but you can’t do that in a strawbale house, because the plywood traps moisture which will rot the straw. The answer is what you see here. As it turned out, our consultant saw them in the plans & decided there had to be another way — they were too “over-the-top”. His crews were not available to do the job either. That’s when I (Ted) called the engineer who had stamped the plans & wondered if they were really necessary. Yes, they were, and our architect confirmed it, even sending me pics of other SB houses under construction. The only solution left was for yours truly to manufacture them from scratch and then install all 20 pairs. Here’s what was involved:

  • Beat out heavy steel strap (to straighten it) and weld threaded rods on one end
  • Figure out how to install anchors and reinforcing strap over top of the existing ceiling beams (this should have been done before the roof & 2nd floor were put on – I’ll know better for the annex); in a few cases I had to create custom anchors
  • Climb all over the place on multiple ladders getting everything attached
  • Hire the framing crew to come out & hammer in 1000+ 16d nails to hold the straps and anchors in place, so that when I tighten the straps just before installing the bales, they will stiffen the frame to spec

If you are wondering why there aren’t more SB houses in your area, this may be one of the reasons.

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Winter

Roofing in progress
Roofers at work

As the weather got colder, it was clear that we would need to wait until spring to start installing the strawbale walls. Our more immediate need was to get the final roof on… which became it’s own challenge. From Nov. thru Jan., this is what we have been working on:

  • We had always wanted a metal roof, but after much soul-searching and research, decided it would take too long and cost too much. Beth opted for the bluest shingle roof she could find, and it went on in December on some of the few sunny days we had.
  • Instead of a metal roof, Beth decided to build her dream kitchen. Yes, there are only strawbales stacked in the space now, but great things are planned. She has hired a consultant and is getting custom bids now. It’s going to have lots of blue, and be awesome 😉
  • T-Mobile has a cell tower next to our woods, and the closest transformer is beside it. Getting a power line to our home has been a challenge, involving the neighbor’s law firm & KU to get an easement. No trench yet – it’s taken this long just to get permission!
  • Fortunately, we will be able to get fixed wireless internet from the same company we have now … but I will need to build another tower at the end of our driveway.
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Sept. & Oct.

The Lady and her future house
Beth surveys the progress

We’ve been working hard since the last post — and been too busy to update this site, unfortunately. We’ve made progress, though there have been ups and downs. The weather has been dry and helpful, and we’ve tried our best to take advantage of it. Here are a few of the areas we’ve been working on:

  • More framing from every angle – this will give you detailed views of framing at a later stage – note how tall the first floor walls will be
  • Let the grass grow! … and here are shots of the Bobcat smoothing out the ground around the main and annex foundations plus a pic of the grass growing … in the late fall. We weren’t sure it would, but are now very thankful it is there.
  • Installing windows – in a normal house, these would be installed after the walls are covered, but in straw bale, they go in first. To protect the straw from leakage, they must be triple flashed – that’s the black edges you see around the windows
  • Straw & Toe Ups – all the outside walls of straw sit on 2 rows of treated 4×4 timber, which then have closed cell foam insulation sprayed between them. The insulation is strong – you can stand on it – to support the weight of the walls. Note the straw stacked inside. Unfortunately, we lost about 1/4 of this first load to water damage because of the leaky roof (no shingles yet) and wind blowing in rain. In addition, we loaded a lot of the remaining bales up to take back, because their water content (above 15%) was too high to use for walls.
  • Water & power – can’t move in without them, and here are some shots of the water line trench between the water meter (now installed at the road) and the house. The power line (pics when we dig it) has been a whole different story – we’re still waiting on a neighbor to give us an easement across his buffalo pasture so we can connect to the closest transformer. For some complicated reasons, his lawyer is now involved … sigh. At least we don’t need permission from the squirrels and chipmunks…
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Mid to Late August

The “update list of links” idea is working well for timeliness, so this page will take Chenoweth East thru the end of August. Join us on the journey! We love visitors, so if you are in the area (see Maps, above) and want to visit, send a note to Help@ChenowethEast.com, or leave a message at 502-633-9529:

  1. Carport and back veranda – beams are up!
  2. Delivering trusses – and almost 30 min. sitting on a busy KY state highway because the driver couldn’t figure out how to get up the hill!
  3. Truss installation – the crane that did this cost us $700 for about 3 hours and could lift 120 ft. in the air
  4. Framing, framing, framing – and only one of the crew speaks English, and he isn’t always there
  5. Main roof started – and it rained, and water stood on the subfloor and … when will the roof be complete?
  6. Roof almost covered – the gray liner is waterproof, so we can wait awhile before installing the metal.
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Update in Pictures – June to Early August

Now that we are in the thick of actually building, there doesn’t seem to be much time to do the posts! So, for a picture overview of progress, here are links to different folders that progressively bring us up to early August. Enjoy!

  1. Digging the foundation – high lift and Bobcat – early June
  2. Building material – the wheat field near I-64 where we will probably get some of our straw bales – late June
  3. Annex footers – the lowest part of the foundation, which is on solid rock for the annex – mid July
  4. Main footers – includes video of the giant concrete pump truck – mid July
  5. Annex foundation walls – formed and poured on the footers – mid July
  6. Main foundation walls – formed and poured the same day, but footers buried in dirt this time – mid July
  7. Legal immigrant from CA – and a great volunteer, I might add 🙂 – mid July
  8. Back filling and the rocks – the Bobcat in action, both filling in against the annex foundation AND carefully setting aside Beth’s rocks 😉 – mid July
  9. Guest shelter – will have a roof, sides, a table and chairs, lighting at night, cool drinks, snacks, etc. — for the volunteers who work with straw & plaster – to rest their bones now and then… – July thru Sept.
  10. A beautiful driveway – it’s a little steep at the crossing, but the trees along the way are so wonderful – July
  11. Building stuff – here’s all the kinds of things which go into a house – late July
  12. Main house floor – the foundation finally gets a floor on it! – early August
  13. First floor framing – the post and beam frame goes up (except for the utility and master bath, which are stick framed) – early August
  14. Main 2nd floor – TGI, beams and subfloor, plus some amazing views of the trees all around – early August
  15. Main 2nd walls – most of the walls are up on the 2nd, and getting ready for the roof rafters – early August
  16. Main porches, shaping up – giant posts and beams make the back veranda outside the master bedroom look amazing, plus the 2nd ceiling rafters are in place – early August
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High Lift and Hoe Ram

Here is the hoe ram in action, breaking up the rock which is in the way of the footer for the annex foundation… It is a Bobcat lift with a special attachment on the front. In case you’re wondering, the ram itself is powered by hydraulics.

Here’s the highlift in action clearing the site for the main house.

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Rock & basement

In the last few days we have been buying lots of #3 rock, plus something called “crusher run” by the dump truck load. Because of the rain, it has been going on the road and … sinking :-O Obviously, this is not a plan, except that we’re 6 weeks behind schedule, so it’s … the plan. As you can see from the photos, we have a very rocky driveway right now. At least, it works, and it will have to work in the near future because massively heavy CONCRETE trucks will show up soon, and there will be no giant helicopters to fly the concrete to the foundation forms. It has to be carried by the mixer trucks and poured in through a chute.

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Junk in the pipes – before/after

In previous posts I described the process (and hassle) of cleaning out the pipes which the crossing is built on. Since doing that, the pictures nearby represent the highest the creek has gotten since then. In point of fact, in spite of all the rain, the crossing itself has never been covered. PTL! Hopefully, this record will continue as we build the house … unless we really get some rain.

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Beth and Ginny

The lady of our future home has been a vital part of everything from the beginning … even when Ted was musing about building a rammed earth home (another story) back in the mid-80s! Now that we’re on our way, Beth’s new assistant is Ginny, our faithful Australian shepherd mix. Here’s Ginny explaining to Beth how to pound in a corner stake just the right way … 🙂

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We have a construction loan :-)

So do most people who build a house, so … what’s the big deal? Here it is: most people who build a natural core (strawbale) house do it on a credit card or with cash — they don’t get a mortgage. Our finances are complicated, and it took us 4 tries. With the help of Drew Butler, our UBuildIt guy, we finally found a bank who would work with us. Now, a request: if you are the praying type, say a prayer that we will get this thing built as quickly as possible, because:

  1. It involves applying thousands of pounds of rock (lime plaster) to both sides of the exterior walls
  2. There are no machines which can do it well – it must be done by hand
  3. The labor market is very tight around here
  4. A construction loan has a deadline

Are we scared? A little bit… Will the Lord provide? Yes, if we ask. We’re asking!

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Found a claw

After roughly 10 tries last week, we found an excavator with a claw (the grabber thing above the bucket in the picture). It got the crossing cleaned out! Since then, the creek has been happy, and we’re moving forward… Notice the large rocks in the picture of the crossing. Some of them are too big for 2 men to lift! Hopefully, the creek will go around them now and will stay off the far edges of the concrete. We will eventually need to modify the intake pipes so less debris will be caught in them, and more will flow over the top. In the meantime, you-know-who (aka, the builder – aka, not the builder’s wife) will be getting down in the creek and cleaning out debris by hand so as to avoid renting another Bobcat.

UPDATE on 4/24

The creek did get over the crossing, and the riprap in the picture did it’s job. There are a few logs here and there, but TT just got a new chainsaw so … [sound of chainsaw revving … 😀 ]

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Highlift, meet dead oak

A friend recently asked me, “What’s a highlift?” Behold…

Our driveway, it turns out, needed to go right through a place where this huge, dead oak tree was standing. We got a bid of $800 to drop it, but then Drew, our UBuildIt guru, said one of his operators could just push it over. So — that’s what happened! Note the size of the trunk. Wish I had been there at the time, because it must have been quite a show.

Highlifts can do some amazing things…

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